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Photovoltaic power plant inspection report

FVE na průmyslových halách

Report reference number: 39844 According to: IEC TS 62446-3
Inspection date and time: Sunday 2024/02/18 11:45 Report creation date: Sunday 2024/02/25 00:00
Inspection site: FVE na průmyslových halách
Address: Brno GPS coordinates: 49.1950602, 16.6068371
Site owner
Company name/Name
N/A
Company ID number/Date of birth
N/A

Client
Name
DroneTech s.r.o.
Phone number
+420 724 302 040
Contact person
Ing. Ondřej Staněk
Email address
stanek@dronetech.cz

Inspection processor
Name
DroneTech s.r.o.
Phone number
+420 724 302 040
Technician
Ing. Ondřej Staněk
Email address
stanek@dronetech.cz

Power plant
Power
0.95 MWdc
Inverters
nedodáno klientem
Modules (Number of modules: 3 520)
Neznámé - použit vzorový panel 315 W
Structure
Roof structure
Module technology
-
Module layout
-

Data collection
Name
DroneTech s.r.o.
Pilot
Ing. Ondřej Staněk
UAS
Matrice 30T
Camera
M30T

Weather
Humidity
60 %
Temperature
13° C
Wind speed
0 m/s
Intensity of solar radiation
1050 W/m2
Cloud cover

Inspection
Inspection type
DEFAULT REGULAR EMERGENCY

Overall assessment
h
CZK/kWh

The following anomalies were found on the panels of the inspected photovoltaic power plant, with a total of 140 on 140 modules.
The total estimated annual power loss is 21 784 000 000,00 kWh.

Anomaly name Number of anomalies *(1) Number of modules *(2) Estimated power loss (kW) *(3) Estimated power loss (%) *(4) Estimated annual power loss (kWh) *(5) Estimated annual financial loss (CZK) *(6)
Cell Low
5 5 0,52 kW 0,06 % 416 000 000,00 kWh 1 664 000 000,00 CZK
Cell Medium
1 1 0,10 kW 0,01 % 80 000 000,00 kWh 320 000 000,00 CZK
Cell Multi High
1 1 0,16 kW 0,02 % 128 000 000,00 kWh 512 000 000,00 CZK
Cell Multi Low
9 9 1,42 kW 0,15 % 1 136 000 000,00 kWh 4 544 000 000,00 CZK
Cell Multi Medium
3 3 0,47 kW 0,05 % 376 000 000,00 kWh 1 504 000 000,00 CZK
Cracking
3 3 0,95 kW 0,10 % 760 000 000,00 kWh 3 040 000 000,00 CZK
Diode
57 57 5,98 kW 0,63 % 4 784 000 000,00 kWh 19 136 000 000,00 CZK
Diode Multi
1 1 0,21 kW 0,02 % 168 000 000,00 kWh 672 000 000,00 CZK
Internal Short Circuit High
3 3 0,31 kW 0,03 % 248 000 000,00 kWh 992 000 000,00 CZK
Internal Short Circuit Low
1 1 0,10 kW 0,01 % 80 000 000,00 kWh 320 000 000,00 CZK
Module
52 52 16,38 kW 1,73 % 13 104 000 000,00 kWh 52 416 000 000,00 CZK
Soiling
4 4 0,63 kW 0,07 % 504 000 000,00 kWh 2 016 000 000,00 CZK
Total 140 140 27,23 kW 2,88 % 21 784 000 000,00 kWh 87 136 000 000,00 CZK

*(1) Anomaly: Number of occurrences of a given anomaly type.
*(2) Modules: Number of modules affected by the given anomaly type.
*(3) Estimated Power Loss (kW): The estimated power loss is defined as the product of the number of affected modules, the plant’s peak power (STC), and the anomaly-specific performance impact factor (on a scale from 0 to 1).
*(4) Estimated Power Loss (%): The estimated power loss expressed as the ratio of the lost power to the plant’s total capacity, shown in percentage terms.
*(5) Estimated Annual Power Loss (kWh): The estimated annual energy loss in kilowatt-hours, calculated as the power loss multiplied by the number of solar hours per year.
*(6) Estimated Annual Financial Loss (CZK): The estimated annual financial loss is calculated based on the annual energy loss in kilowatt-hours multiplied by the price per kilowatt-hour. The price per kilowatt-hour is determined according to the feed-in tariff provided by the client for the purpose of this calculation.

For more information about individual anomaly types, please refer to the end of this document.

Anomaly map

Anomaly localization

List of anomalies

Primární fotka Sekundární fotka Anomaly name Row X Row Y String X String Y Module X Module Y Priority Delta T Proposed next action
1 95 Cell Multi Low Cell Multi Low
1 95 1 1 21 1 Low 7.1 1
2 93 Cell Medium Cell Medium
1 93 1 1 14 1 Low 18 1
3 94 Diode Diode
1 94 1 1 22 1 Medium 3.9 2
4 94 Cell Multi Low Cell Multi Low
1 94 1 1 21 1 Low 4.4 1
5 96 Cell Multi Low Cell Multi Low
1 96 1 1 21 1 Low 6.5 1
6 90 Cell Multi Low Cell Multi Low
1 90F 1 1 2 1 Low 5.6 1
7 89 Cell Multi Medium Cell Multi Medium
1 89E 1 1 1 1 Low 13.3 1
8 89 Diode Diode
1 89B 1 1 2 1 Medium 6.1 2
9 59 Module Module
1 59B 1 1 5 1 High 3
10 91 Diode Multi Diode Multi
1 91D 1 1 1 1 Medium 4.3 2
11 58 Module Module
1 58B 1 1 5 1 High 3
12 58 Module Module
1 58B 1 1 4 1 High 3
13 57 Module Module
1 57B 1 1 4 1 High 3
14 57 Diode Diode
1 57B 1 1 3 1 Medium 5.5 2
15 56 Module Module
1 56A 1 1 4 1 High 3
16 56 Module Module
1 56A 1 1 3 1 High 3
17 55 Module Module
1 55A 1 1 4 1 High 3
18 51 Diode Diode
1 51B 1 1 1 1 Medium 3.3 2
19 51 Module Module
1 51B 1 1 7 1 High 3
20 45 Cell Low Cell Low
1 45D 1 1 2 1 Low 3.6 1
21 83 Cell Multi High Cell Multi High
1 83A 1 1 6 1 Low 23.4 1
22 48 Internal Short Circuit Low Internal Short Circuit Low
1 48B 1 1 3 1 Low 9.7 1
23 82 Cell Multi Medium Cell Multi Medium
1 82A 1 1 6 1 Low 13.7 1
24 83 Diode Diode
1 83C 1 1 1 1 Medium 3.6 2
25 52 Module Module
1 52A 1 1 5 1 High 3
26 80 Soiling Soiling
1 80C 1 1 1 1 Low 1
27 82 Diode Diode
1 82B 1 1 2 1 Medium 5.5 2
28 50 Module Module
1 50B 1 1 7 1 High 3
29 49 Module Module
1 49C 1 1 6 1 High 3
30 42 Cell Low Cell Low
1 42A 1 1 4 1 Low 6.1 1
31 53 Module Module
1 53A 1 1 2 1 High 3
32 81 Diode Diode
1 81B 1 1 2 1 Medium 6.1 2
33 64 Module Module
1 64 1 1 3 1 High 3
34 81 Soiling Soiling
1 81B 1 1 1 1 Low 1
35 51 Module Module
1 51B 1 1 8 1 High 3
36 49 Module Module
1 49B 1 1 8 1 High 3
37 70 Diode Diode
1 70C 1 1 1 1 Medium 4.4 2
38 49 Module Module
1 49B 1 1 9 1 High 3
39 49 Module Module
1 49B 1 1 10 1 High 3
40 48 Module Module
1 48C 1 1 2 1 High 3
41 49 Module Module
1 49C 1 1 5 1 High 3
42 50 Module Module
1 50B 1 1 8 1 High 3
43 51 Module Module
1 51B 1 1 9 1 High 3
44 63 Module Module
1 63 1 1 3 1 High 3
45 41 Diode Diode
1 41A 1 1 4 1 Medium 4.5 2
46 37 Cell Multi Low Cell Multi Low
1 37B 1 1 2 1 Low 6.6 1
47 63 Module Module
1 63 1 1 22 1 High 3
48 53 Module Module
1 53B 1 1 1 1 High 3
49 54 Module Module
1 54B 1 1 1 1 High 3
50 50 Module Module
1 50C 1 1 6 1 High 3
51 45 Module Module
1 45A 1 1 1 1 High 3
52 63 Module Module
1 63 1 1 10 1 High 3
53 53 Module Module
1 53B 1 1 2 1 High 3
54 70 Diode Diode
1 70D 1 1 1 1 Medium 6.4 2
55 63 Module Module
1 63 1 1 5 1 High 3
56 67 Diode Diode
1 67C 1 1 11 1 Medium 5.2 2
57 64 Module Module
1 64 1 1 5 1 High 3
58 64 Module Module
1 64 1 1 23 1 High 3
59 58 Module Module
1 58F 1 1 4 1 High 3
60 42 Diode Diode
1 42B 1 1 4 1 Medium 4.4 2
61 45 Module Module
1 45C 1 1 3 1 High 3
62 44 Cell Low Cell Low
1 44A 1 1 4 1 Low 5.3 1
63 63 Module Module
1 63 1 1 4 1 High 3
64 45 Module Module
1 45A 1 1 3 1 High 3
65 64 Module Module
1 64 1 1 4 1 High 3
66 63 Internal Short Circuit High Internal Short Circuit High
1 63 1 1 28 1 Low 22.1 1
67 64 Module Module
1 64 1 1 21 1 High 3
68 46 Module Module
1 46A 1 1 2 1 High 3
69 63 Module Module
1 63 1 1 11 1 High 3
70 46 Module Module
1 46A 1 1 1 1 High 3
71 64 Module Module
1 64 1 1 28 1 High 3
72 64 Module Module
1 64 1 1 10 1 High 3
73 64 Diode Diode
1 64 1 1 18 1 Medium 7.2 2
74 39 Cracking Cracking
1 39A 1 1 1 1 High 3
75 64 Module Module
1 64 1 1 27 1 High 3
76 64 Module Module
1 64 1 1 22 1 High 3
77 64 Diode Diode
1 64 1 1 24 1 Medium 2.9 2
78 64 Module Module
1 64 1 1 20 1 High 3
79 63 Module Module
1 63 1 1 21 1 High 3
80 49 Module Module
1 49A 1 1 1 1 High 3
81 49 Module Module
1 49A 1 1 2 1 High 3
82 36 Diode Diode
1 36 1 1 6 1 Medium 4.5 2
83 48 Module Module
1 48A 1 1 1 1 High 3
84 58 Module Module
1 58F 1 1 3 1 High 3
85 57 Diode Diode
1 57E 1 1 1 1 Medium 5.6 2
86 57 Module Module
1 57F 1 1 3 1 High 3
87 78 Diode Diode
2 78B 1 1 9 1 Medium 3.7 2
88 9 Diode Diode
2 9C 1 1 3 1 Medium 3.6 2
89 3 Diode Diode
2 3B 1 1 2 1 Medium 5.1 2
90 57 Diode Diode
2 57E 1 1 7 1 Medium 3.3 2
91 95 Diode Diode
2 95C 1 1 2 1 Medium 3.9 2
92 39 Cell Multi Medium Cell Multi Medium
1 39F 1 1 1 1 Low 10.1 1
93 96 Diode Diode
2 96C 1 1 4 1 Medium 5.5 2
94 88 Diode Diode
2 88C 1 1 3 1 Medium 3.4 2
95 15 Diode Diode
2 15B 1 1 6 1 Medium 6.2 2
96 41 Diode Diode
2 41C 1 1 2 1 Medium 3.7 2
97 93 Diode Diode
2 93A 1 1 10 1 Medium 3.3 2
98 2 Cell Multi Low Cell Multi Low
2 2A 1 1 1 1 Low 2.4 1
99 11 Diode Diode
2 11C 1 1 1 1 Medium 3 2
100 3 Diode Diode
2 3D 1 1 11 1 Medium 4.1 2
101 90 Cell Low Cell Low
2 90E 1 1 4 1 Low 2.1 1
102 73 Diode Diode
2 73C 1 1 1 1 Medium 4.2 2
103 32 Internal Short Circuit High Internal Short Circuit High
1 32 1 1 27 1 Low 28.5 1
104 80 Diode Diode
2 80C 1 1 7 1 Medium 6.2 2
105 73 Diode Diode
2 73A 1 1 2 1 Medium 3.9 2
106 38 Diode Diode
2 38B 1 1 5 1 Medium 3.7 2
107 74 Diode Diode
2 74A 1 1 2 1 Medium 3.9 2
108 6 Cell Multi Low Cell Multi Low
2 6A 1 1 2 1 Low 5.9 1
109 18 Diode Diode
2 18B 1 1 13 1 Medium 4.5 2
110 71 Diode Diode
2 71E 1 1 7 1 Medium 3.2 2
111 64 Diode Diode
2 64A 1 1 12 1 Medium 6 2
112 34 Diode Diode
2 34A 1 1 2 1 Medium 4.5 2
113 32 Diode Diode
2 32A 1 1 1 1 Medium 3.9 2
114 70 Diode Diode
2 70C 1 1 4 1 Medium 3.1 2
115 4 Diode Diode
2 4C 1 1 6 1 Medium 10.1 2
116 63 Diode Diode
2 63C 1 1 9 1 Medium 4.4 2
117 58 Diode Diode
2 58D 1 1 4 1 Medium 3 2
118 30 Diode Diode
1 30A 1 1 1 1 Medium 3.3 2
119 21 Soiling Soiling
1 21B 1 1 1 1 Low 1
120 51 Cracking Cracking
2 51D 1 1 1 1 High 3
121 50 Diode Diode
2 50B 1 1 5 1 Medium 4.1 2
122 16 Diode Diode
2 16A 1 1 4 1 Medium 4.4 2
123 20 Diode Diode
2 20B 1 1 2 1 Medium 2 2
124 42 Diode Diode
2 42B 1 1 5 1 Medium 3.3 2
125 92 Diode Diode
1 92E 1 1 1 1 Medium 4.5 2
126 47 Cell Multi Low Cell Multi Low
2 47A 1 1 1 1 Low 3.6 1
127 16 Diode Diode
1 16D 1 1 5 1 Medium 3.2 2
128 23 Diode Diode
2 23D 1 1 3 1 Medium 4.1 2
129 20 Diode Diode
2 20A 1 1 6 1 Medium 4.2 2
130 21 Diode Diode
1 21C 1 1 5 1 Medium 5.5 2
131 18 Internal Short Circuit High Internal Short Circuit High
1 18C 1 1 1 1 Low 20.1 1
132 21 Diode Diode
2 21B 1 1 4 1 Medium 3.9 2
133 42 Diode Diode
2 42D 1 1 3 1 Medium 4.3 2
134 31 Diode Diode
2 31A 1 1 5 1 Medium 4 2
135 31 Diode Diode
2 31A 1 1 6 1 Medium 4.8 2
136 25 Diode Diode
2 25E 1 1 8 1 Medium 4.4 2
137 29 Soiling Soiling
2 29A 1 1 11 1 Low 1
138 10 Cracking Cracking
1 10A 1 1 2 1 High 3
139 28 Cell Low Cell Low
2 28C 1 1 1 1 Low 2.4 1
140 30 Cell Multi Low Cell Multi Low
2 30A 1 1 11 1 Low 3.9 1

Course and Processing of Aerial Thermographic Measurement


For the purpose of this report, the methodology of aerial thermographic inspection was applied, during which infrared thermal images were captured using unmanned aerial systems (drones). This enabled detailed and highly accurate measurement of the thermal characteristics of photovoltaic (PV) modules. The evaluation was performed in accordance with the requirements of IEC TS 62446-3. The applied methodology allows for the detection of thermal anomalies and effective diagnosis of system faults from an aerial perspective, ensuring precise localization of identified defects.

Thanks to the optimization of the flight and imaging process, all data were collected within a short time frame and under homogeneous meteorological conditions (particularly constant solar irradiance). This minimized the influence of variable factors and allowed for consistent analysis of individual modules.

The analysis was further supported by comprehensive evaluation of aerial images with very high spatial resolution (3 cm/px), which made it possible to identify anomalies at the level of strings, modules, and even single PV cells.

To ensure maximum data integrity and accuracy, all acquired data (RGB color images and infrared IR images) were manually reviewed and cross-correlated, eliminating the possibility of misinterpretation.


Analyzed Anomalies

  1. Cell: Local thermal anomaly at the level of a single PV cell, indicating a potential defect, typically caused by manufacturing faults, material degradation, or mechanical damage.
  2. Cell Multi: Multiple thermal anomalies distributed across several adjacent cells of one module, often signaling a more extensive structural defect or degradation.
  3. Circuit: Fault in the electrical circuit, manifested by outage or underperformance of multiple strings, related to connection or insulation issues.
  4. Combiner: Anomaly caused by a defect at the point of combining multiple strings into one DC flow, often linked to poor connections, cable degradation, or failure of protective components.
  5. Cracking: Occurrence of micro-cracks or macro-cracks in the glass or laminated structure of the module, leading to localized overheating, reduced performance, and risk of further degradation.
  6. Damaged: Mechanical deformation of the module, including bending, displacement, physical damage, or extensive cracking, which may cause significant power losses and increased safety risk.
  7. Delamination: Separation of the glass, encapsulant, or active layer of the module, leading to degradation of protective properties, higher susceptibility to moisture ingress, and reduced performance.
  8. Diode: Activation of a bypass diode as a result of a failed cell or module, indicating the presence of a serious localized defect affecting part of the production chain.
  9. Helix Damage: Permanent deformation of modules or supporting structures caused by mechanical twisting of the tracker, usually due to a malfunction in movement control.
  10. Hot Spot: Small area with significantly higher temperature compared to its surroundings, indicating faulty connections, cell degradation, or partial shading, with a high risk of further defects.
  11. Hot Spot Multi: Occurrence of multiple hot spots within a single module, typically in thin-film panels, indicating more extensive structural damage.
  12. Internal Short Circuit: Anomaly resulting from an internal short circuit in the module, causing localized heating and significant performance reduction.
  13. Inverter: Malfunction of the inverter converting DC into AC current, manifested by non-functionality of connected strings and affecting large parts of the system.
  14. Junction Box: Thermal anomaly at the connection point of strings on the module, often indicating faulty joints, corrosion damage, or overheating of electrical contacts.
  15. Missing Module: Physically absent module that was documented as installed according to project records, or removed without documentation update.
  16. Module: Overall thermal anomaly at the level of the entire module, often indicating bypass diode failure, internal damage, or degradation of the whole unit.
  17. Physical Obstruction: Presence of a foreign object (e.g., leaves, stones, snow) on the panel surface causing shading and localized performance loss.
  18. Reverse Polarity: Electrical connection with incorrect polarity, leading to power loss, potential equipment damage, and fault risk.
  19. Shading: Blocking of solar irradiance by vegetation, structures, or other objects, directly reducing energy production efficiency.
  20. Soiling: Accumulation of dust, dirt, bird droppings, or other debris on the panel surface, causing uneven irradiance and reduced performance.
  21. String: Set of PV modules connected in series, where faults in individual modules or connections affect the performance of the entire group.
  22. Tracker Tilt: Incorrect tracker angle setting, reducing the system’s ability to optimize energy production during the day.
  23. Underperforming String: String showing significantly lower temperature difference (and thus output) compared to neighboring strings, usually indicating partial defects.
  24. Vegetation: Shading of modules by vegetation (grass, shrubs, trees), reducing direct solar irradiance and system efficiency.

Anomaly examples

Cell Medium

Anomaly where the cell temperature is higher than the surrounding area by 10–20 °C.

Cell Low

Anomaly where the cell temperature is higher than the surrounding area, but not by more than 10 °C.

Cell Multi High

Overheating of a group of cells, where the anomaly area temperature is higher than the surrounding area by more than 20 °C.

Cell Multi Medium

Overheating of a group of cells, where the anomaly area temperature is higher than the surrounding area by 10–20 °C.

Cell Multi Low

Overheating of a group of cells, where the anomaly area temperature is higher than the surrounding area, but not by more than 10 °C.

Internal Short Circuit High

Multi-cell anomaly occurring within diode boundaries, where the temperature is higher than the surrounding area by more than 20 °C.

Internal Short Circuit Low

Multi-cell anomaly occurring within diode boundaries, where the temperature is higher than the surrounding area, but not by more than 10 °C.

Diode

A bypass diode provides current flow around a faulty cell or module. A diode-type anomaly is indicated as a bypassed diode – typically affecting one-third of the module.

Diode Multi

Multiple activated bypass diodes – typically affecting two-thirds of the module.

Module

The temperature of the entire module is high compared to the surrounding area.

Cracking

Module anomaly caused by surface cracking.

Soiling

Dirt, dust, or other debris on the module surface.